custom packaging manufacturers in UK

What Are The New Packaging Rules?

Understanding the Latest UK Packaging Regulations, Responsibilities, and What They Mean for Businesses and Consumers

Packaging might seem simple, but across the United Kingdom it’s now governed by a fast-evolving body of laws and regulatory frameworks designed to reduce environmental harm, increase recycling, and shift waste management costs away from local authorities and onto producers. Whether you’re a manufacturer, retailer, importer, or a consumer curious about how packaging regulations work, this guide explains what the new packaging rules are in 2026 and looks ahead at what’s coming next.

At the heart of this shift is a broader commitment by the UK Government to tackle waste, protect the environment, and drive sustainability in goods production, distribution, and disposal — all part of a growing circular economy. This article explains current rules, practical implications, and answers common questions businesses and individuals ask.


1. Why Packaging Rules Are Changing in the UK

Environmental concerns linked to packaging waste — especially plastics — have been rising for decades. Packaging accounts for a significant share of household and commercial waste, and traditional recycling schemes have placed much of the financial burden on local councils and taxpayers.

To change this, the UK government is rolling out new packaging rules centred around principles like:

  • Extended Producer Responsibility (EPR) — holding producers financially accountable for packaging waste.
  • Plastic Packaging Tax (PPT) — targeting plastics with low recycled content.
  • Data reporting obligations — ensuring transparency on how much packaging is placed on the market.

These measures aim to incentivise sustainable design, reduce unnecessary packaging, and encourage reuse and recycling rather than disposal.


2. Extended Producer Responsibility (EPR) — A Core Change

What EPR Means

Extended Producer Responsibility (EPR) is a policy framework that makes organisations responsible for the full lifecycle of the packaging they supply to the UK market — including collection, recycling, and disposal costs once it becomes waste. Previously, these costs were largely covered by councils and taxpayers; now businesses are being asked to contribute based on the volume and material type they place on the market.

Who Must Comply

EPR obligations apply to organisations that:

  • Import or supply packaging into the UK.
  • Operate online marketplaces that facilitate sales of packaged goods.
  • Have turnover and packaging volumes above defined thresholds (typically 25 tonnes and £1 million turnover for small producers; 50+ tonnes and £2 million turnover classifies businesses as large producers).

This rule affects producers, retailers, importers, direct brand owners, and even eretail platforms depending on how they supply packaged goods.

Reporting Requirements

Under EPR, businesses must:

  • Register with the relevant UK environmental regulator.
  • Report packaging data (material type, weight, supply volumes) twice annually for large producers, and annually for smaller producers.
  • Pay disposal fees based on material type; heavy-weight or hard-to-recycle items incur higher charges — for example, plastic can attract higher costs than cardboard.

Fees and Cost Implications

In 2025/26, base disposal fees per tonne of material were scheduled at hundreds of pounds — for example:

  • Plastic: £423 per tonne
  • Paper and card: £196 per tonne
  • Glass: £192 per tonne
    (These figures are illustrative and subject to annual updates as recycling systems mature.)

From 2026/27 onwards, fees will be “modulated” — meaning better-designed, highly recyclable packaging could attract lower fees, while hard-to-recycle designs could be charged more, further encouraging sustainable design.

Outsourcing and Compliance Schemes

Many businesses will participate in compliance schemes — third-party organisations that handle reporting and fees on behalf of multiple producers. While this simplifies administration, the compliance cost is ultimately borne by businesses or passed on to consumers.


3. Plastic Packaging Tax (PPT) — Another Key Rule

Introduced in April 2022, the UK’s Plastic Packaging Tax targets plastics with less than 30% recycled content. It applies to plastic packaging manufactured in or imported into the UK unless it meets minimum recycled content thresholds.

This tax operates separately from the EPR scheme but is complementary: while EPR focuses on end-of-life recycling costs, the Plastic Packaging Tax encourages the production and use of recycled plastics from the outset.


4. Data Reporting: Transparency and Accountability

Businesses are now required to collect detailed data on packaging they supply each year. Reporting includes:

  • Type of packaging (primary, secondary, tertiary)
  • Materials used (plastic, paper, glass, metal, etc.)
  • Weights and disposal assumptions

Reporting deadlines are strict: large producers must submit mid-year and end-year reports, and smaller producers file annual reports.

Additionally, organisations must provide “Nation Data” — specifying where packaging is sold and where it is eventually discarded. This enables better understanding of waste flows and recycling efficacy across England, Scotland, Wales, and Northern Ireland.


5. How The New Rules Affect Packaging Designers and Manufacturers

For businesses like Pack Boxes and others in the supply chain, these rules mean:

Increased Incentive For Sustainability

Designing packaging that is recyclable, reusable, or made from renewable materials reduces EPR fees, makes recycling easier, and supports brand sustainability credentials.

Companies creating products with eco-friendly packaging — from corrugated cardboard to compostable films — may benefit from lower costs and appeal to environmentally-conscious markets.

Greater Need for Compliance Expertise

Not all businesses are familiar with environmental regulation nuances. Many will need to:

  • Audit packaging materials.
  • Implement tracking systems.
  • Partner with compliance bodies.

Non-compliance can result in fines and reputational damage.

Competitive Advantages

Companies that innovate in packaging design now can build reputation, reduce future fees, and align with broader UK environmental commitments — including net zero and circular economy goals.


6. Consumer and Retail Impacts

Consumers may notice indirect effects from new packaging rules:

Price Adjustments

Businesses often pass compliance costs (EPR fees, taxes) onto consumers, which can slightly increase product prices. For instance, news reports have highlighted that packaging taxes could add small incremental costs to everyday items like beer and packaged foods — though academics argue that innovation and efficient recycling could counterbalance this over time.

Better Recycling Systems

As producer responsibility increases, improvements in recycling infrastructure are expected, potentially making household recycling simpler and more consistent across regions.

Increased Transparency

Labels and compliance statements may reflect more information about recycled content and sustainability credentials, helping consumers make informed choices.


7. Alignment With EU and Global Trends

Although the UK is no longer part of the European Union, similar environmental goals exist across Europe and globally — such as:

  • EU packaging reduction and recycling targets with minimum recycled content requirements.
  • Bans on certain single-use plastics in national and regional markets.

UK rules complement these broader trends, though they remain tailored to domestic policy goals and waste infrastructure.


8. Future UK Packaging Policies to Watch

In addition to EPR and the Plastic Packaging Tax, several evolving policy areas are relevant:

Deposit Return Schemes (DRS)

The UK has signalled plans for deposit schemes for beverage containers, which encourage return and reuse.

Recyclability Criteria and Modulation

From 2026 onward, fees will be adjusted based on recyclability standards — meaning packaging rated as highly recyclable could attract lower charges, creating strong incentives for design innovation.

Potential Single-Use Plastic Restrictions

Advocates and government task forces are considering bans or stricter rules on certain plastic packaging types to reduce pollution and waste. This may influence packaged food, produce, and consumer goods in coming years.


9. Practical Steps for UK Businesses to Comply

If your business handles packaging, here’s a practical roadmap to compliance:

  1. Determine Your Obligations:
    Check whether you are classed as a small or large producer under EPR criteria.
  2. Register Early:
    Create an account with the Report Packaging Data (RPD) portal.
  3. Track Packaging Data Rigorously:
    Maintain accurate records of material types, weights, and end-use.
  4. Choose Sustainable Materials:
    Prioritise recyclable and reusable designs to reduce future fees.
  5. Consider Compliance Schemes:
    Partner with providers to streamline data submission and fee payments.
  6. Plan for Fee Modulation:
    Stay updated on recyclability scoring and adjust packaging choices accordingly.

10. Conclusion: What The New Packaging Rules Are Driving In the UK

The UK’s new packaging rules are fundamentally changing how packaging is designed, reported, and paid for. Through Extended Producer Responsibility (EPR), the Plastic Packaging Tax, and enhanced data reporting, the UK aims to reduce waste, drive recycling, and embed sustainability across the supply chain.

These changes impact every stage — from manufacturers creating packaging to consumers buying packaged goods — and present both challenges and opportunities for innovation.

For businesses like Pack Boxes and others engaged in delivering high-quality packaging solutions, staying informed and proactive is essential. Sustainable, recyclable packaging is not just a compliance necessity — it’s a competitive advantage in a world increasingly focused on environmental responsibility.


10 FAQs About the New UK Packaging Rules

1. What is Extended Producer Responsibility (EPR)?

Answer: EPR is a policy that requires producers, importers, and brands to take financial responsibility for the environmental costs of their packaging at the end of its lifecycle — including recycling and waste disposal costs.


2. Who must comply with EPR in the UK?

Answer: UK businesses that supply or import more than 25 tonnes of packaging and have turnover above £1 million must report packaging data and may pay fees. Turnover and weight thresholds determine whether you are classed as a small or large producer.


3. How does the Plastic Packaging Tax work?

Answer: The UK’s Plastic Packaging Tax applies to plastic packaging with less than 30% recycled content. It is paid by manufacturers and importers to incentivise use of recycled materials.


4. What kind of data must businesses report?

Answer: Businesses must report packaging material types, weights, packaging classifications (primary, secondary, tertiary), and sales/disposal data via the Report Packaging Data (RPD) system.


5. When are reporting deadlines?

Answer: Large producers report twice a year (April and October), while smaller producers report annually, usually by 1 April for the previous calendar year.


6. Are there penalties for non-compliance?

Answer: Yes. Failure to register, report, or pay fees can result in fines and enforcement actions by UK environmental regulators.


7. How do fees vary by material?

Answer: Fees depend on the material type — plastics generally attract higher fees than paper or cardboard due to higher recycling costs. Proposed fees for 2025/26 include around £423/tonne for plastic, £196/tonne for paper/card, and £192/tonne for glass.


8. Will consumers pay more because of these rules?

Answer: Some costs may be passed on to consumers as businesses adjust prices to cover fees, but the long-term goals are reduced waste and better recycling outcomes.


9. How can businesses reduce their EPR fees?

Answer: By designing more recyclable or reusable packaging and using materials with high recycling potential, businesses can benefit from reduced fees under future modulation schemes.


10. What role does sustainability play in the new rules?

Answer: Sustainability is central; packaging that is more recyclable, has recycled content, or is reusable can lower disposal costs, reduce regulatory fees, and align with broader UK environmental targets.

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